China Wuxi Jangli Machinery Co., Ltd. Company News

.gtr-container-f7h2k9 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word; word-break: normal; } .gtr-container-f7h2k9 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; } .gtr-container-f7h2k9 strong { font-weight: bold; } .gtr-container-f7h2k9 .gtr-section-title { font-size: 18px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-f7h2k9 ul { list-style: none !important; margin: 0 0 1em 0 !important; padding: 0 !important; } .gtr-container-f7h2k9 ul li { position: relative; padding-left: 25px; margin-bottom: 0.5em; font-size: 14px; text-align: left !important; } .gtr-container-f7h2k9 ul li::before { content: ""; position: absolute; left: 0; top: 0.5em; width: 8px; height: 8px; background-color: #007bff; border-radius: 50%; transform: translateY(-50%); } .gtr-container-f7h2k9 ul ul { margin-top: 0.5em !important; margin-bottom: 0.5em !important; } .gtr-container-f7h2k9 ul ul li { padding-left: 20px; font-size: 14px; } .gtr-container-f7h2k9 ul ul li::before { background-color: #6c757d; width: 6px; height: 6px; top: 0.5em; } @media (min-width: 768px) { .gtr-container-f7h2k9 { padding: 30px; max-width: 900px; margin: 0 auto; } .gtr-container-f7h2k9 .gtr-section-title { font-size: 20px; } } In the pharmaceutical and nutraceutical industries, a key question for any business looking to expand its product line is: "What equipment is used for filling capsules?" The answer depends on a number of factors, including your production volume, the type of substance you're filling, and your budget. From small-scale manual tools to high-speed, fully automated machines, the right equipment ensures accuracy, efficiency, and product quality. Here's a breakdown of the primary equipment used for filling capsules. 1. Manual Capsule Fillers For startups, R&D labs, and businesses with very low production volumes, a manual capsule filler is the ideal solution. How They Work: These devices consist of a tray with holes, a tamper, and a sealing plate. An operator manually places empty capsules in the tray, fills them with powder using a spatula, tamps down the powder, and then seals the capsules. Best For: Small-scale production (e.g., a few hundred capsules per hour) Prototyping or R&D Custom formulations or compounding pharmacies Pros: Very low cost, easy to use, and requires minimal maintenance. Cons: Labor-intensive and slow, with a higher chance of inconsistency in dosage. 2. Semi-Automatic Capsule Fillers When production needs exceed the capabilities of a manual filler but don't yet justify a fully automated system, a semi-automatic capsule filling machine is the perfect middle ground. How They Work: These machines automate key parts of the process. An operator manually loads the empty capsules into the machine, which then automatically separates the capsule halves, fills them with a precise dose of material, and joins the capsule halves back together. Best For: Medium-scale production (e.g., thousands of capsules per hour) Businesses with growing demand Products that require a consistent dose without the investment of a fully automatic machine Pros: Significant increase in speed and accuracy over manual methods, more affordable than automatic machines, and requires less floor space. Cons: Still requires an operator to manually feed capsules, which can be a bottleneck. 3. Fully Automatic Capsule Fillers For large-scale commercial production, a fully automatic capsule filling machine is the industry standard. These are the workhorses of the pharmaceutical and nutraceutical world. How They Work: These machines handle the entire process from start to finish. They automatically sort, orient, separate, fill, and close the capsules at very high speeds, with minimal human intervention. They often include features for dust collection and reject-sorting for quality control. Best For: High-volume production (e.g., tens to hundreds of thousands of capsules per hour) Large-scale pharmaceutical and supplement manufacturing Operations where speed, consistency, and traceability are critical Pros: Unmatched speed and efficiency, highest level of dose accuracy, and minimal labor requirements. Cons: Significant initial investment and requires more maintenance and skilled operators. Choosing the right equipment for your capsule-filling needs is a critical business decision. By carefully assessing your current and future production goals, you can select a machine that provides the perfect balance of efficiency, accuracy, and cost-effectiveness.

.gtr-container-x7y2z9 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; max-width: 100%; box-sizing: border-box; } .gtr-container-x7y2z9 * { box-sizing: border-box; } .gtr-container-x7y2z9 p { font-size: 14px; margin-bottom: 15px; text-align: left !important; } .gtr-container-x7y2z9 strong { font-weight: bold; } .gtr-container-x7y2z9 .gtr-heading { font-size: 18px; font-weight: bold; margin-top: 25px; margin-bottom: 15px; color: #0056b3; /* A strong industrial blue */ text-align: left !important; } .gtr-container-x7y2z9 .gtr-main-title { font-size: 20px; font-weight: bold; margin-bottom: 20px; color: #003366; /* Even darker blue for main title */ text-align: left !important; } .gtr-container-x7y2z9 ul { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 15px; } .gtr-container-x7y2z9 ul li { position: relative; padding-left: 25px; margin-bottom: 10px; font-size: 14px; text-align: left !important; } .gtr-container-x7y2z9 ul li::before { content: "•"; color: #007bff; /* Industrial blue for bullets */ font-size: 1.2em; position: absolute; left: 0; top: 0; line-height: inherit; font-weight: bold; } @media (min-width: 768px) { .gtr-container-x7y2z9 { padding: 30px; max-width: 900px; /* Constrain width for better readability on large screens */ margin: 0 auto; /* Center the component */ } } In the world of pharmaceuticals and health supplements, accuracy and speed are everything. A capsule filling machine is the cornerstone of this process, but its name can sometimes be a point of confusion. What exactly is this machine called, and why does its name often vary? A capsule filling machine is a specialized piece of equipment designed to fill empty hard-shell capsules with various substances. It can be a simple manual device for small-batch production or a fully automated machine capable of filling tens of thousands of capsules per hour. The Different Names Reflecting Different Functions The different names for a capsule filling machine often highlight its role or its level of automation. Capsule Filler: This is the most direct and universally understood term. It simply describes the machine's primary function: filling capsules. It can be used for both manual and automatic machines. Automatic Capsule Filler / Semi-Automatic Capsule Filler: These names add a layer of specificity, defining the machine's level of automation. An automatic filler handles the entire process, from capsule orientation to filling and sealing. A semi-automatic machine requires an operator to manually place the capsules into the machine before it fills and seals them. Encapsulating Machine: This term is favored in discussions about the entire production process. It highlights the machine's role in creating a "finished, encapsulated product," which is often a key selling point for pharmaceutical and nutraceutical companies. Capsule Dosing Machine: This name emphasizes the most critical function of the machine: accurate dosing. For high-potency drugs or supplements, ensuring each capsule contains the exact same amount of active ingredient is non-negotiable. This term is more common in high-precision manufacturing environments. The Importance of a Shared Language For us as manufacturers, understanding these various terms is crucial for effective communication with our international clients. When you use a specific term like "automatic capsule filler," it immediately tells us about your production scale and needs. No matter what you call it, the core purpose remains the same: to deliver a precise, consistent, and high-quality final product. Understanding the different names for this essential machine is the first step toward finding the perfect solution for your production line.

.gtr-container-xyz123 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word; } .gtr-container-xyz123 p { font-size: 14px; margin-bottom: 1em; text-align: left; } .gtr-container-xyz123 strong { font-weight: bold; } .gtr-container-xyz123 .gtr-heading-xyz123 { font-size: 18px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-xyz123 ul { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 1em; } .gtr-container-xyz123 ul li { position: relative; padding-left: 25px; margin-bottom: 0.8em; font-size: 14px; text-align: left; } .gtr-container-xyz123 ul li::before { content: "•"; position: absolute; left: 0; top: 0; color: #0056b3; font-size: 1.2em; line-height: 1.6; } @media (min-width: 768px) { .gtr-container-xyz123 { padding: 25px 40px; max-width: 960px; margin: 0 auto; } .gtr-container-xyz123 p { margin-bottom: 1.2em; } .gtr-container-xyz123 .gtr-heading-xyz123 { margin-top: 2.5em; margin-bottom: 1.2em; } .gtr-container-xyz123 ul li { margin-bottom: 1em; } } If you're in the pharmaceutical or nutraceutical industry, you've likely heard of a capsule filling machine. But you may have also come across other names for this essential piece of equipment. What are they, and why is it important to know the right terminology? A capsule filling machine is a device used to automatically or semi-automatically fill empty capsules with powders, granules, pellets, or liquids. The most common term is indeed "capsule filler" or "capsule filling machine," but you might also hear it referred to by other names, depending on its specific function or the industry it serves. Common Names and Their Meaning Capsule Encapsulation Machine: This term is often used interchangeably with "capsule filling machine." It emphasizes the process of "encapsulating" or enclosing the material within the capsule shell. It's a precise term that highlights the machine's role in creating a finished, encapsulated product. Encapsulator: A simpler, shortened version of the above. This term is common in both the pharmaceutical and supplement industries. If someone asks for an "encapsulator," they are almost certainly referring to a capsule filling machine. Capsule Orienter: While not a standalone name for the entire machine, the capsule orienter is a key component within an automatic filler. It's the part that separates and correctly positions the capsules for filling. Knowing this term can be helpful when discussing specific machine parts. Tamping Pin Machine / Dosing Disk Machine: These terms describe the internal mechanism used to fill the capsules. A tamping pin machine fills capsules by repeatedly tamping down powder to form a solid slug before inserting it into the capsule. A dosing disk machine uses a rotating disk with holes to precisely measure and fill the powder. These names are more technical but common in manufacturing discussions. Why Does the Terminology Matter? For businesses looking to buy or sell this equipment, using the correct terminology ensures clarity and efficiency. When searching for a machine or speaking with a manufacturer, using the right name helps you find exactly what you need. For example, if you specifically require a machine for powders, a manufacturer can guide you toward a "tamping pin" or "dosing disk" type, while a liquid-based product would require a different system. Ultimately, whether you call it a capsule filler, an encapsulator, or a capsule filling machine, it's a vital tool for ensuring precision, efficiency, and safety in your production process.

.gtr-container-sgel789 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; } .gtr-container-sgel789 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; } .gtr-container-sgel789 strong { font-weight: bold; } .gtr-container-sgel789 .gtr-heading { font-size: 18px; font-weight: bold; margin-top: 1.5em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-sgel789 ul { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 1em; } .gtr-container-sgel789 ul li { position: relative; padding-left: 25px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-sgel789 ul li::before { content: "•"; position: absolute; left: 0; top: 0; color: #007bff; font-size: 1.2em; line-height: inherit; } @media (min-width: 768px) { .gtr-container-sgel789 { padding: 25px; max-width: 960px; margin: 0 auto; } .gtr-container-sgel789 p { margin-bottom: 1.2em; } .gtr-container-sgel789 .gtr-heading { margin-top: 2em; margin-bottom: 1.2em; } .gtr-container-sgel789 ul li { margin-bottom: 0.7em; } } As a top-tier Chinese manufacturer in the nutraceutical and pharmaceutical industries, we are proud of our expertise in advanced production techniques. One of the most critical is softgel encapsulation, a method that transforms a wide array of raw materials into high-quality, consumer-ready products. So, what exactly is softgel encapsulation? Simply put, it's the process of sealing a liquid or semi-solid substance inside a single-piece, gelatin-based shell. This intricate manufacturing method is chosen for its efficiency and for the superior benefits it offers the final product. The Role of Softgel Encapsulation in Modern Manufacturing The softgel encapsulation process is a sophisticated marvel of engineering. It's a continuous, automated operation that ensures precision and consistency. Here’s a closer look at what makes it so special: Efficiency: The entire process, from preparing the gelatin to forming and sealing the capsules, happens in a single, high-speed machine. This efficiency allows for large-scale production, meeting the demands of global markets. Precision: The injection pump system delivers the exact same volume of fill material into each softgel. This dose accuracy is paramount for pharmaceutical products where precise dosage is a matter of safety and efficacy. Protection: The hermetically sealed shell is a powerful barrier. It protects sensitive active ingredients from environmental factors like oxygen, light, and moisture. This is especially important for ingredients that are prone to degradation, such as antioxidants and essential fatty acids. From Raw Material to Finished Product Softgel encapsulation is a versatile process used for a wide range of products, including: Dietary Supplements: Encapsulating vitamins (A, D, E, K), Omega-3s (fish oil, algae oil), and herbal extracts. Cosmetic Products: Delivering specialized oils, such as evening primrose oil or Vitamin E, in a convenient, sealed form. Pharmaceuticals: Encapsulating active pharmaceutical ingredients (APIs) in liquid form for improved stability and bioavailability. The adaptability of softgel encapsulation allows manufacturers to cater to diverse product needs and consumer preferences. Whether it’s creating a more pleasant-to-swallow supplement or ensuring the stability of a new drug, softgels provide a reliable and effective solution. At our facilities, we adhere to strict international standards to ensure every softgel we produce is of the highest quality. Understanding the precision and benefits of the softgel encapsulation process is key to delivering products that stand out in a competitive market.

.gtr-container-j8k3l7 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; } .gtr-container-j8k3l7 p { margin-bottom: 1em; text-align: left !important; font-size: 14px; } .gtr-container-j8k3l7-main-title { font-size: 18px; font-weight: bold; margin-bottom: 1.5em; color: #0056b3; text-align: left; } .gtr-container-j8k3l7-section-title { font-size: 16px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-j8k3l7 strong { font-weight: bold; } .gtr-container-j8k3l7 ol { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 1em; } .gtr-container-j8k3l7 ol li { position: relative; padding-left: 25px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-j8k3l7 ol li::before { content: counter(list-item) "."; counter-increment: none; position: absolute; left: 0; top: 0; font-weight: bold; color: #0056b3; width: 20px; text-align: right; } .gtr-container-j8k3l7 ul { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 1em; } .gtr-container-j8k3l7 ul li { position: relative; padding-left: 20px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-j8k3l7 ul li::before { content: "•"; position: absolute; left: 0; top: 0; font-weight: bold; color: #0056b3; font-size: 1.2em; line-height: 1; } @media (min-width: 768px) { .gtr-container-j8k3l7 { padding: 25px; max-width: 800px; margin: 0 auto; } .gtr-container-j8k3l7-main-title { font-size: 20px; } .gtr-container-j8k3l7-section-title { font-size: 18px; } } What is Softgel Encapsulation? A Manufacturer's Guide to This Versatile Process As a leading Chinese manufacturer, we often encounter questions about the manufacturing processes behind the health supplements and pharmaceuticals we produce. One of the most common is: “What is softgel encapsulation, and why is it so widely used?” Softgel encapsulation is a highly efficient and versatile method for enclosing liquid, semi-solid, or solid fill material within a hermetically sealed, one-piece gelatin or plant-based shell. This technology has revolutionized the supplement, cosmetic, and pharmaceutical industries, offering significant advantages over traditional tablets or hard-shell capsules. The Science Behind Softgel Encapsulation The process of softgel encapsulation involves several key steps: Gelatin Preparation: A solution of gelatin, purified water, and a plasticizer (like glycerin) is prepared and heated to form a molten gelatin mass. This creates the soft, pliable shell. Encapsulation: Two ribbons of this gelatin are fed onto a die roll machine. Simultaneously, the liquid or semi-solid fill material is injected between the two ribbons. As the ribbons pass through the die rolls, the softgel is formed, sealed, and cut in a single, continuous process. Drying: The newly formed softgels are delicate and must be dried. They are tumbled in a low-humidity environment and then spread out on trays to fully cure and harden. This ensures they maintain their shape and integrity. Polishing & Inspection: The final step involves cleaning and inspecting the softgels to remove any excess material and ensure they meet strict quality control standards for size, shape, and integrity. Why Choose Softgels? The Key Advantages Softgel encapsulation offers a range of benefits that make it an attractive option for both manufacturers and consumers: Improved Bioavailability: Many ingredients, especially oily or fat-soluble nutrients like Vitamin E, Omega-3s, and CBD oil, are absorbed more effectively when in a liquid state. Softgels ensure these ingredients are delivered in a readily absorbable form. Masking Unpleasant Taste or Odor: The sealed shell effectively masks the bitter taste or strong odor of certain ingredients, making them easier and more pleasant to consume. Extended Shelf Life: The airtight seal protects the fill material from oxidation and degradation caused by exposure to light, air, and moisture, significantly extending the product’s shelf life. Dose Uniformity: The precise injection process ensures each softgel contains a consistent and accurate dose of the active ingredient, which is crucial for pharmaceuticals and high-potency supplements. Ease of Swallowing: The smooth, flexible shape of softgels makes them easier for many people to swallow compared to hard tablets. As a manufacturer, we recognize the value of this technology in delivering high-quality, stable, and consumer-friendly products. Understanding the "what" and "why" of softgel encapsulation is the first step toward creating a superior product for your market.

I am pleased to inform all our friends and customers we are about to participate in the SSW exhibition in LAS VEGAS US. The time is from oct 30th to May 31th OCT. In this exhibition, we can talk with our small soft capsule machines, servo medium-sized soft capsule machines, large servo soft capsule machines, dehumidification tumbler dryer, ordinary tumbler dryer, soft capsule machine die roller, gelatin melting system, and insulation buckets to the audience. These are our main advantage products. Welcome everyone to visit and explore. The booth number is 7489.  Look forward to meeting here

I am pleased to inform all our friends and customers we are about to participate in the CPHI exhibition in SHANGHAI city.  The time is from June 19th to June 21th. In this exhibition, we will showcase small soft capsule machines, servo medium-sized soft capsule machines, large servo soft capsule machines, dehumidification tumbler dryer, ordinary tumbler dryer, soft capsule machine die roller, gelatin melting system, and insulation buckets to the audience. These are our main advantage products. Welcome everyone to visit and explore. The booth number is N5-72

I am pleased to inform all our friends and customers we are about to participate in FCE exhiniton in Brazil Sao Paulo. The location is at Sao Paulo City. The time is from June 1st to June 3nd. In this exhibition, we can talk about our small soft capsule machines, servo medium-sized soft capsule machines, large servo soft capsule machines, dehumidification tumbler dryer, ordinary tumbler dryer, soft capsule machine die roller, gelatin melting system, and insulation buckets to the audience. These are our main advantage products. Welcome everyone to visit and explore. The booth number is O92

I am pleased to inform all our friends and customers we are about to participate in the China Pharmaceutical Machinery Expo this Spring. The location is at Qingdao Expo City. The time is from May 19th to May 22nd. In this exhibition, we will showcase small soft capsule machines, servo medium-sized soft capsule machines, large servo soft capsule machines, dehumidification tumbler dryer, ordinary tumbler dryer, soft capsule machine die roller, gelatin melting system, and insulation buckets to the audience. These are our main advantage products. Welcome everyone to visit and explore. The booth number is S5-20

Production process for soft capsules: The production process of soft capsules is as follows: ingredients, gelatinization, pill pressing, drying, pill picking, inner packaging, quality inspection, outsourcing Batching refers to the raw materials and accessories in the batching tank mixed heating, prepared to meet the standard of pure oil or non-pure oil substances, forming the content can enter the next process. In addition, if propolis, fish oil taurine and other raw materials contain solid powder, but also need to mix with oily ingredients, grinding machine into paste, to avoid solid-liquid stratification. Gelatinization is the process of putting solid granular gelatin into the gelatinizer by means of vacuum suction, adding pure water to melt into a proper viscosity of the gelatinizer, and then used in the production of pellets. In order to ensure quality, the production process must be on the viscosity of the glue filtration and regular testing Pill press refers to the production of the content and rubber delivery to the pill press production line, the production of pills. The process is as follows: at the left and right ends of the equipment, near the middle, there is a rubber plate. When they are about to meet, the small tube above will inject a certain amount of content, and then through the mold and spray the role of the content will be wrapped in rubber sheet peel. The process is similar to that of making dumplings. The balls are soft after pressing. The soft capsule needs to be dried in the drying room to form the pellets. The scientific two-stage drying technology of low temperature and high temperature is adopted, which greatly improves the drying efficiency. The dried pills will be transported to the pill concentrator. The pill with uneven shape is selected automatically by the pill selecting device. Then the qualified products for artificial light inspection, further remove the ball bubbles and other non-qualified products. Packing qualified products.

The form of the soft capsule is usually oil-based content, such as seabuckthorn seed oil, rose oil, pine needle oil, etc. can be made into soft capsule form, capsule is not necessarily transparent, if the color of the filling oil good-looking clarity, the general recommendation to do transparent soft capsules, the appearance of transparent reflective, the product is better-looking. But if the fillings have Chinese medicine extract or powder material, it needs to have a process to emulsify it, the raw material state of partial emulsion, this kind of rubber skin to do shading treatment, mostly opaque, such as grape seed soft capsules. A soft capsule belongs to a packaging method of a capsule. The medicine liquid or the medicine liquid is processed and sealed in the soft capsule material. The most commonly used soft capsule material is made from gelatin. Its shape has the circle, the ellipse, the cylindrical, the tubular and so on.      

The requirement of soft capsule to air quality and temperature is very high. Production workshop for 100,000 class clean area, equipped with independent air purification supply and exhaust system. The air entering the workshop must go through the initial, intermediate and high stage filtration process. Each air supply outlet is equipped with an efficient filter, which can filter more than 0.5% μm particles in the air. In addition, in order to prevent the ordinary area of air into the clean area caused by pollution, but also required clean area and ordinary area pressure of more than 10 pa, effectively reduce the clean area of cross-pollution. The temperature of the workshop is regulated by the air conditioning and is always controlled between 18 and 26 degrees Celsius, while the relative humidity is controlled under 65% . Ensure the soft package production environment up to standard, product quality is optimized.