Wuxi Jangli Machinery Co., Ltd.

We are delighted to announce the successful completion of Factory Acceptance Test (FAT) for six sets of our capsule visual inspection machines, marking another reliable delivery milestone for our valued pharmaceutical customer. During the on-site factory inspection, our quality and engineering team carried out a full range of verification items as agreed in the technical protocol. The inspection covered machine appearance and workmanship, core inspection functions, safety guarding, electrical circuit performance, and English nameplates & warning markings. Each unit ran through repeated dry tests to verify stable capsule sorting, defect detection and rejection performance. All test records were documented, and the equipment fully complied with the agreed specifications and pharmaceutical equipment standards. This batch of capsule light inspection machines is designed for automatic visual inspection of hard/soft capsules, helping the client detect cracks, spots, deformation and empty capsules before packaging. Strict FAT before shipment minimizes on-site commissioning risks and ensures consistent inspection accuracy for their production line. The client’s representative expressed satisfaction with the build quality, safety design and running stability witnessed during the test. Following acceptance approval, the machines will proceed with protective packaging and scheduled shipment to the customer’s facility. This project once again demonstrates our commitment to rigorous quality control and on-time delivery for global pharmaceutical partners. We keep optimizing our capsule inspection solutions to support customers’ requirements for product safety, traceability and regulatory compliance. Looking ahead, we will continue to provide reliable equipment, complete validation documents and responsive after-sales service for every overseas partner.

We are pleased to inform all our partners and customers that Jangli Machinery will participate in CPHI India. Our team is ready to discuss our complete softgel production solutions, covering small softgel encapsulation machines, servo medium-sized softgel machines, large servo softgel production lines, dehumidifying tumble dryers, standard tumble dryers, softgel machine die rolls, gelatin melting systems and heat preservation tanks — our core competitive products. You are welcome to stop by our booth. We can review capsule samples together, talk about your formulation and production requirements, and provide professional technical consultation. Event Details: Date: nov. 23–25, 2026 Add: IICC, Yashobhoomi, Dwarka, Delhi Booth Number: 1AB47 We look forward to meeting you on site!

IntroductionIn today's globalized industrial landscape, distance is no longer a barrier to quality assurance. We are proud to announce a major milestone in our partnership with a valued client from Russia: the successful completion of their Factory Acceptance Test (FAT). While traditional FATs involve on-site visits, this project stood out as a testament to modern engineering and digital collaboration—we executed the entire acceptance process remotely via video conferencing. From initial design to final approval, our team worked closely with the Russian client to ensure every technical specification was met. Despite the geographical distance (over 4,000 miles separating our facilities), we delivered a seamless, transparent, and thorough testing experience. The result? A fully approved production line, now ready for shipment and tailored precisely to our client's operational requirements. A New Standard for Remote TestingThe remote FAT was structured to provide our client with complete visibility and control over the testing process, as if they were standing right beside our engineers on the factory floor. Over the course of two intensive video sessions, we live-streamed every critical test procedure. Our engineers used high-definition cameras to zoom in on mechanical movements, electrical connections, and safety protocols. The client's team asked questions in real-time, requested specific machine operations, and verified performance data through shared screens. This interactive approach not only saved time and travel costs but also accelerated the decision-making process. Tailored Solutions: The Russian-Language PLC InterfaceOne of the most significant aspects of this project was the depth of customization we delivered. Recognizing that our client's operators need to work with intuitive, error-free controls, we developed a fully localized PLC (Programmable Logic Controller) interface in Russian. This level of personalization ensures that our client can deploy the line immediately upon arrival, with minimal training and maximum productivity from day one. What Comes NextWith the FAT successfully passed, the equipment is now undergoing final packaging and preparation for international shipment. Our logistics team is coordinating with freight forwarders to ensure safe and timely delivery to Russia. Our commitment, however, does not end with delivery. We will provide remote installation support, video-based training, and ongoing technical assistance to ensure our client's production runs smoothly for years to come. Your Project, Your WayThis project proves that we can deliver high-quality, customized industrial solutions to any corner of the world. Whether you need a specific language interface, special safety features, or a completely bespoke production line, we are ready to listen and adapt. Just share your requirements with us, and we will customize the line for your project. No matter the challenge, we bring the same dedication, precision, and collaborative spirit to every partnership.

Softgel capsules are trusted for their excellent bioavailability and consumer appeal, but encapsulating powdered ingredients has traditionally been a challenge. Today, advanced formulation technologies are changing that. A range of proven techniques now enables manufacturers to convert solid actives into stable, bioavailable liquid fills—without compromising shell integrity or production efficiency. Bridging the Gap: Transforming Powders into Fillable FormatsTo make a powder compatible with the softgel encapsulation process, it must first be transformed into a flowable, homogeneous matrix. The choice of approach depends on the physicochemical properties of the active ingredient, particularly its solubility, stability, and particle behavior. Lipid-Based SuspensionsThe most common and straightforward method involves dispersing micronized powder into a lipid vehicle, such as medium-chain triglycerides (MCT), vegetable oils, or non-ionic surfactants. This approach works exceptionally well for oil-soluble nutrients and botanical extracts, offering both chemical protection and a ready-to-absorb medium. Solubilization in Approved SolventsFor actives that exhibit true solubility in either lipophilic or hydrophilic solvents, dissolution prior to filling eliminates particulate settling and ensures dose uniformity. This technique is frequently applied to coenzyme Q10 and various synthetic pharmaceutical intermediates. Self-Emulsifying Drug Delivery Systems (SEDDS)When dealing with highly lipophilic or poorly water-soluble compounds, SEDDS technology offers a breakthrough. By blending the powder with oils, emulsifiers, and co-solvents, formulators create a concentrate that spontaneously forms fine oil-in-water emulsions upon gastric mixing—dramatically enhancing dissolution and systemic uptake, as seen with curcumin and resveratrol formulations. Micro- and Nano-Encapsulation Pre-TreatmentA more sophisticated route involves pre-encapsulating the powder itself into microscopic polymer or lipid spheres. These pre-processed particles are then suspended in the softgel fill, adding an extra layer of protection against degradation while enabling tailored release kinetics. Cyclodextrin Inclusion ComplexesFor actives plagued by extreme hydrophobicity, complexation with cyclodextrins modifies the molecular environment, temporarily shielding hydrophobic moieties and improving apparent solubility in aqueous gastrointestinal fluids. Why Choose Softgels for Powder-Derived Formulations? Superior Protection – The hermetic seal of the softgel shell, combined with carefully selected fill excipients, guards oxygen- and moisture-sensitive compounds throughout shelf life. Flexible Release Design – By adjusting the fill matrix or employing coated beadlets, formulators can achieve immediate, sustained, or delayed release from a single dosage unit. Consumer Preference – Softgels are inherently easier to swallow and often perceived as more premium than traditional tablets or two-piece hard capsules. Navigating the Formulation ChallengesDespite the benefits, powder-to-softgel conversion is not without its hurdles. Equipment manufacturers and formulators must work in tandem to address: Matrix Compatibility – The chosen carrier must remain chemically inert with the active, avoiding degradation or crystal growth over time. Shell Integrity – Certain solvents or surfactants can migrate into the gelatin or plant-based shell, causing brittleness or softening. Compatibility testing with both gelatin and HPMC (hydroxypropyl methylcellulose) alternatives is essential. Processing Parameters – Maintaining homogeneous dispersion during high-speed filling demands precise temperature control, mixing protocols, and deaeration systems. Viscosity fluctuations can directly impact fill weight accuracy and sealing quality. The Role of Advanced Manufacturing EquipmentModern softgel encapsulation lines are increasingly equipped with features tailored to handle non-Newtonian and thixotropic fills. From jacketed hoppers to variable-speed homogenizers, the machinery must accommodate a wide viscosity range while ensuring minimal air entrapment. Moreover, real-time density monitoring and servo-driven injection systems have become critical for achieving the ±2% fill-weight tolerances expected in commercial production. As consumer demand shifts toward plant-based shells and clean-label ingredients, equipment flexibility—particularly the ability to process both gelatin and thermoreversible vegan polymers—has moved from a nice-to-have to a non-negotiable requirement. JANGLI is a global leader in softgel encapsulation technology, providing integrated solutions from R&D support to high-speed production systems. With decades of expertise in liquid and semi-solid filling, we empower customers to bring innovative, high-quality softgel products to market with confidence.