High Speed Fully Automatic Large Scale Softgel Encapsulation Machine

Equipment Description

Featuring a brand-new design, the JL-250III Softgel Encapsulation Machine (hyperlink) is the latest innovative equipment for competitive softgel capsule production! At Jangli, we invested knowledge, time, and decades of experience to create this high-speed servo motor machine. It is a versatile unit which can be implemented in veterinary medicine, pharmaceuticals, cosmetics, healthcare, paintball, confectionery, and tobacco industries! Our customers proudly express that the JL-250III Softgel Encapsulation Machine exhibits stability, superior accuracy, compact dimensions, neat surfaces, and an attractive appearance! Let us explore more about this softgel encapsulation machine together below.

Main Characteristics of the JL-250III Softgel Encapsulation Machine

The JL-250III softgel encapsulation machine has a combination of features which give it a major advantage over its competition. These main characteristics promote its productivity, and guarantee high quality products. Here they are;
1. Die Roller Main Axis System
The die roller is your softgel machine’s main production component. It is responsible for filling up the gelatin capsule shells accurately. To achieve this, we designed the JL-250III softgel machine’s die roller using state-of-the-art materials. They include;

• This die roller’s moving parts are motorized using P4 high-accuracy bearings that are made in Germany. They exhibit durability and maximum functionality at the same time.
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German P4 Bearings

• Your JL-250III softgel encapsulation machine’s precision bearings make sure that its parallelism is lower than 0.02mm. This ensures pin-point accuracy when filling, and sealing your softgel capsules.

Ultra Low Parallelism
2. Water Bath Die Roller Heating Mechanism

• Another highly innovative characteristic of this softgel encapsulation machine is its specially designed water bath mechanism. It keeps the temperature equal on both sides of the softgel machine. This approach makes sure that your final softgel capsules have the desired shape, and are perfectly sealed!

Water Bath Heating Mechanism

 
3. Computerized Servo Motor Driving System Configuration

• Did you know that this softgel encapsulation machine has some computer automated functions? We designed it configure its Servo Motor Driving System automatically with the assistance of an onboard computer system. As a matter of fact, after the die roller is mounted, the onboard computer will perform all the required timing, and alignment automatically! In addition to saving time, this automated mechanism guarantees accurate softgel capsule production!

Computerized Servo Motor Driving System
4. Automatic Gelatin Film Thickness Adjusting System

• The thickness of your gelatin film plays a very important role in determining the quality of your final softgel capsules. At Jangli, we make it easy for you to set this thickness, and produce high-quality softgel capsules. Our JL-250III softgel machine can set the gelatin film thickness automatically! All you need to do is set the desired thickness values in a dedicated touch screen panel. After that, activate your settings, and the onboard computer will adjust the gelatin thickness automatically!

Automatic Gelatin Film Thickness Adjustment

Main Advantages of the JL-250III Softgel Encapsulation Machine

 
So far, we can see that the JL-250III softgel encapsulation machine has a collection of major advantages over its competition. Here are more benefits of buying this machine, and installing it in your softgel production facility today!

Automatic Packing Volume Adjusting System

The packing volume dictates how many softgel capsules will be packed together, at a time. During production, you should always review the packing volume after each set of capsules is produced. With our machine, you can adjust the packing volume automatically! Simply use the onboard PLC touch screen panel to interact with the onboard computer. It will present you with a visual packing volume guide. Use this digital guide to set your desired packing volume, and activate it. The machine will do the rest for you!

Its Parts are Easier to Clean!

Previously, it was challenging for users to clean up their softgel encapsulation machines after use. Thankfully, we have adopted a new design which makes the JL-250III’s parts easier to clean! Specifically, its capsule conveyor belt is now made using Polyurethane (PU) material. This is easy to clean without leaving any dead corners. Moreover, the capsule stripper on this machine uses PT material instead of brushes. This protects the die rollers from damage during the cleanup process!

A High-Precision Medicine Pump

The capacity of your softgel capsules is controlled by the medicine pump. This component injects a specific amount of fluid, solution, or suspension into the gelatin shell. This capacity must be as accurate as possible, especially for pharmaceutical-grade softgel capsules. For accurate results, we made sure our JL-250III softgel encapsulation machine has a high-precision medicine pump. As a matter of fact, it has an accuracy level of +-1%!
During operation, the high-precision medicine pump is aligned with the die roller using a pneumatic separating and reunion device. Together, these parts ensure high quality capsule production. Moreover, this high level of accuracy also increases the lifespan of your machine’s flat-cam direction guiding plate. Furthermore, this high-precision medicine pump is made of special stainless steel for extra durability, and a longer service life!

New Flat-Cam Direction Guiding Plate

Special Gelatin Film Spreading Drums

At Jangli, we want you to experience maximum operating lifespan with your JL-250III softgel encapsulation machine. Therefore, we have coated the gelatin film spreading drums with chrome stainless steel material. This design ensures that the surfaces of the drums will stay smooth, and clean and rust-resistant for decades! Most importantly, these drums can be configured to a round jump of within 0.03mm for guaranteed accuracy!

Chrome Stainless Steel Gelatin Drums

A User-Friendly Operating and Controlling System

We made sure that the JL-250III is one of the most user-friendly softgel encapsulation machines available in the market today! We equipped it with a SIEMENS PLC Touch Screen display panel. You can use this full-color panel to configure its functions to deliver the desired output. The screen presents your current settings clearly, and highlights any errors for easy troubleshooting. You can be sure that the SIEMENS PLC Touch Screen display panel will operate smoothly over the long term because it contains SIEMENS transducers, and Schnider Brand contactors. These components are of the highest quality, and will ensure many years of smooth services!

SIEMENS transducers, and Schnider Brand contactors
 

Equipment Specification Data Sheet