High Speed Fully Automatic Softgel Capsule Sorting Machine

Back Ground

Softgel encapsulation process is complicated doges forming process. A lots of factor will affect final results. For example, the temperature, the thickness of theribbon, water absorption of materials, expeience of workers, raw material, etc.

The most bad results is the bad shape and big different shape or size, compared with standard softgel capsules.

Not only the shape, but also the spot on the surface capsules, leakage softgel capsules is another big issues for the quality of softgel capsules. This is why it need inspection process after drying.

The tranditional way is inspected and checked by workers one by one capsules. It will take lots of time and cost on the labor. Also not good performance after long time stare at the table. There are also big differences in the speed and accuracy of manual pellet picking, comparing automatic inspection by machine.

Think above all factors, we our company developed and produced a full-automatic soft capsule inspection machine. This soft capsule inspection machine can work 24 hours non-stop. It could check the softgel capsules in 360 degree with no deletion.

Full automatic Softgel capsules Inspection  structure 

The full-automatic soft capsule inspection machine uses a high-definition camera to take continuous photos. After a powerful software system to compare the photos. Then filter out the bad soft capsules. The whole equipment is divided into hopper part, arrangement part, conveyor belt part, photo system, selection system, kick system, collection system.

The storage system of the soft capsule hopper adopts the vibrating element, which slowly conveys the soft capsule to the arrangement plate. The Hopper volume is 50L. At the same time, it can be equipped with vacuum feeding system, conveyor belt feeding system and other feeding systems.

Soft capsule arrangement system, the soft capsule arrangement plate will pass through the soft capsule after each arrangement, delivery to the conveyor belt. The Platters will be individually designed and customized according to the different sizes of the capsules. If change the soft capsule variety. Need to check whether the need to replace the corresponding soft capsule disk.

The soft capsule conveyor belt part arranges each of the soft capsules on both sides of the conveyor belt. The soft capsule rolls on the conveyor belt. The camera takes a picture of the capsule as it passes through the camera lens.

Soft capsule photo system: the photo system uses a high-definition lens to take continuous photos of the soft capsule. Each capsule is photographed twice by the same camera. A capsule passes through two camera lenses. So a capsule is photographed four times. In theory the capsule would be photographed at 360 degrees

Soft capsule screening system, this system is very powerful. The acceptance criteria can be set according to the requirements. The system will be compared to kick out the bad capsule.

Soft capsule kick-out system: uses Compressed air and precise control. The kick system kicks out the bad capsule based on the location of the bad capsule.

Soft capsule collection system: the collection system has 5100l storage buckets. The system sets the number of capsules to receive. When one bucket is full, the next will automatically rotate to continue. When all five buckets are filled. The system will stop automatically. Wait to empty the bucket, continue to start a new ball picking work

Specification Table 

Some items of softgel capsules sorting machine you may want to know

1. How Long is the warranty period of the soft capsule sorting machine?

The warranty period is 12 months from the date of receipt of the equipment. Does not include damage caused by human error.

2. Soft capsule sorting machine installation and commissioning?

Before the equipment leaves the factory, we will pass the skilled engineer to carry on the debugging to each parameter. After the equipment is unpacked, it can be used directly with electricity. If you need our engineers on-site installation and commissioning of equipment. We can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation.

3.Soft Capsule sorting Machine Training Service?

The equipment is installed after receiving the goods. We will communicate the use and maintenance of the equipment through remote video. At the same time we will also give a device instructions. The manual will have the related equipment use, maintenance, maintenance and other chapters workers reference. If there is a need for on-site engineer training services, we can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation

4. Lead Time of the 4 soft capsule sorting machine?

We will arrange the production of the equipment after receiving 30% of the customer's advance payment. It takes 60 days to produce.

5 soft capsule sorting machine certification?

The soft capsule sieving machine has CE certificate at present.

6 soft capsule sorting machine after-sales service?

We are specialized in making soft capsule production line-related equipment. We will provide 24-hour consultation service. We will respond to customer questions within 12 hours. Give initial solutions within 24 hours. You can communicate through voice, video, email, instant message and other channels. If an engineer is required to provide on-site equipment The Adjuster, maintenance and other services, we can also arrange for skilled engineers to conduct on-site related services. The service will be charged according to the situation