Product Details
Place of Origin: CHINA
Brand Name: JANGLI
Certification: CE
Model Number: JL-HJ
Payment & Shipping Terms
Minimum Order Quantity: 1set
Price: USD 10000 -200000 per set
Packaging Details: wooden box
Delivery Time: 50-80days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 100 sets per year
Material: |
SS304 And SS316l |
Volume: |
600L-2000L |
Weight: |
400kg-1500kg |
Heater: |
Electrical Heating Steam Heating |
Diameter: |
650mm-1200mm |
Height: |
1500-2500mm |
Mixer: |
YES 5KW-20KW |
Temperature: |
RT-150 Degree |
Material: |
SS304 And SS316l |
Volume: |
600L-2000L |
Weight: |
400kg-1500kg |
Heater: |
Electrical Heating Steam Heating |
Diameter: |
650mm-1200mm |
Height: |
1500-2500mm |
Mixer: |
YES 5KW-20KW |
Temperature: |
RT-150 Degree |
Introduction:
The gelatin melting tanks are designed and manufactured based on the gelatin melting process and gelatin property. Three-layers structure is traditional design, which is very helpful to ensure a even heating and working efficient. During whole production activity, cGMP and FDA guideline is followed from design to material and making. It is very popular in the pharmacy, health care, paintball,cosmetics and food industry.
Description:
Softgel Capsules was made of two shell and inside material/medicine. Two shell is made fo gelatin. How to prepare the gel masss that make for the softgel capsules ?
It is used with gelatin melting system or gelatin melting tank. Gelatin powder could be melt in high temperature and cooled into solid in low temperature. This characterics is very good for used for softgel capsules production. We will use gelating melting tank to prepare the gel mass.
The basic formulation that used for gelatin melting process is 1kg gelatin powder, 1kg pure water, and 0.3kg glycerin.
Gelatin Melting tank Structure
In order to melt the gelatin, this system should have heating source and also mixing function. So that the gelatin melting tank could supply high temperature to melting gelatin and also mix the comboined Ingredients well. Then get the good quality gel mass.
Our tanks is specific deign with three layer structure. One is with water jacket which had good solution guider plate inside. So that it could make the heating uniform from top to bottom, from left side to right side. This is very important for the mixing tanks.
Another one very improtant is the mixing blade. It should specific design for the gelatin mass mixing. Make sure the ingredients could go over and mix unfirm. And less residuel gel mass on the wall of gelatin melting tank.
Then it also need to think about how to clean the tank. And also specific structure design for GMP cleaning verification. No sanitary dead corner, Make sure it is easy to clean the tank and pass cleaning verification.
Features of gelatin melting tank
1. SS304 and SS316L material for GMP verfication
2. Food grade material for GMP verification
3. Documents from 3Q FAT, SAT.....
4. Custmed made based on specific requirement
5. Perfect Polishing and welding work
6. Accept third company inspection
7. Packing for inernation shipping
8. Installation and commission on site
9. Training on site
10. High Efficiency: gelatin melting fast, strong constant temperature, vacuum stable smooth operation
11. GMP and FDA requirements: within the outer wall is smooth, no dead ends, cleaning and maintenance convenient
12. Better Performance: stable glue homogeneous degree, safe and convenient operation
13. Better Sealingness: The seal piece and seal ring can be used for more than 3000 continuous hours, during mixing to bear positive/negative pressure in the tank.
14. Best Design: Three layers structure with horizontal motor, which is inner tank, heating jacket, insulation jacket.
Main Technical Parameters:
Technical Specification | JLRG-600 | JLRG-800 | JLRG-1000 |
Valid capability | 150L~600L | 200~800L | 300~1000L |
Vacuum Degree | 0.02~0.09Mpa | 0.02~0.09Mpa | 0.02~0.09Mpa |
Structure | Jacketed Stainless Steel Tank with Insulation (Hot Water/Oil Circulation) | ||
Working Temperature | 0~120℃ | 0~120℃ | 0~120℃ |
Power | 5.5KW | 7.5KW | 7.8KW |
Mixing Speed | 0~35RPM | 0~35RPM | 0~35RPM |
Heating Area | 4.0 m2 | 4.8 m2 | 5.2 m2 |
Dimension | Φ1100mmx2120 mm | Φ1200mmx2220 mm | Φ1300mmx2340 mm |
Weight | 650KG | 750KG | 950KG |
Jacket Work Pressure | Atmospheric | Atmospheric | Atmospheric |
Surface | Mirror/Matte Polish | Mirror/Matte Polish | Mirror/Matte Polish |
Mixing Type | Paddle+Wall Scraper | Paddle+Wall Scraper | Paddle+Wall Scraper |
Equipment installed | Vacuum Meter; Temperature Meter; Pressure Gage;Manhole;Lamp;Air Vent | ||
Electric Voltage | 380V;240V;220V; 50HZ; 60HZ (Customized) | ||
Note | Modification is available based on specific requirement |
Features:
Other Points you may want to know:
How Long is the warranty period of the gelatin melting system/tank?
The warranty period is 12 months from the date of receipt of the equipment. Does not include damage caused by human error.
2. gelatin melting system/tank installation and commissioning?
Before the equipment leaves the factory, we will pass the skilled engineer to carry on the debugging to each parameter. After the equipment is unpacked, it can be used directly with electricity. If you need our engineers on-site installation and commissioning of equipment. We can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation.
3. gelatin melting system/tank Training Service?
The equipment is installed after receiving the goods. We will communicate the use and maintenance of the equipment through remote video. At the same time we will also give a device instructions. The manual will have the related equipment use, maintenance, maintenance and other chapters workers reference. If there is a need for on-site engineer training services, we can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation
4. Lead Time of the gelatin melting system/tank?
We will arrange the production of the equipment after receiving 30% of the customer's advance payment. It takes 60 days to produce.
5 gelatin melting system/tank certification?
The soft capsule sieving machine has CE certificate at present.
6 gelatin melting system/tank after-sales service?
We are specialized in making soft capsule production line-related equipment. We will provide 24-hour consultation service. We will respond to customer questions within 12 hours. Give initial solutions within 24 hours. You can communicate through voice, video, email, instant message and other channels. If an engineer is required to provide on-site equipment The Adjuster, maintenance and other services, we can also arrange for skilled engineers to conduct on-site related services. The service will be charged according to the situation