Product Details
Place of Origin: CHINA
Brand Name: JANGLI
Certification: ce
Model Number: JL-IT
Payment & Shipping Terms
Minimum Order Quantity: 1set
Price: USD 5000-50000 per set
Packaging Details: wooden vacuum packing
Delivery Time: 60 days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 300 sets per year
Capacity: |
120kg Max |
Temperature: |
5-25degree |
Humidity: |
8%-20% |
Size: |
2620x1500x2300mm |
Material: |
SS304 And SS316L |
Power: |
15.7KW |
Packing: |
Vacuum Wooden Packing |
Capacity: |
120kg Max |
Temperature: |
5-25degree |
Humidity: |
8%-20% |
Size: |
2620x1500x2300mm |
Material: |
SS304 And SS316L |
Power: |
15.7KW |
Packing: |
Vacuum Wooden Packing |
Backgroud
Fresh soft capsules are very soft after softgel encapsulation machine. Therefore, the water content of the soft capsule shell at this time is very high, and at high temperature off, there is no cooling and dehydration process. Fresh soft capsules need to be dried and dehydrated to harden the shell so that subsequent packaging can be carried out.
Descriptions:
The moisture content of fresh soft capsules is very high. After coming down from softgel encapsulation machine, we need to go through the first step of drying, which is called shaped drying. The drying method needed for molding drying is tumbler dryer drying. tumbler dryer can provide a large amount of air, and can rotate the drying basket, so that the fresh soft capsule in the process of rotating drying will gradually harden, shape gradually become good. An olive-shaped soft capsule becomes more like an olive-shaped capsule. Cylindrical soft capsules become more cylindrical. Round soft capsules are rounder. After finishing the initial set drying.
The soft capsules need to be finally dried. There are two general final drying methods, tumbler dryer drying and tray drying. This selection is based on user and product characteristics.
This paper introduces an intelligent dehumidifier tumbler dryer. The tumbler dryer can control the temperature and humidity inside the rotating cage. Better control of temperature and humidity in smaller spaces. This is beneficial to control the drying effect of soft capsules and process. Real-time delivery of soft capsule drying environment key data, temperature and humidity. This is more conducive to control the final drying effect of soft capsules.
Structure:
The intelligent dehumidification tumbler dryer is composed of four main structures:
1. Rotating basket structure, the structure is the use of solid materials, to ensure that the rotating cage in a long time after the rotation, not deformation. At the same time, the internal design of the special structure. It's better to let the soft capsules roll around inside. Widening and thickening of the guide plate to prevent the adhesion of soft capsules.
2. Air Supply System: Intelligent dehumidifying tumbler dryer needs a lot of fans, to complete the dry air transmission, humid air exhaust. According to the wind volume of the whole system, we choose the appropriate size of the fan. Also use brand-name fans. Ensure that the long-term operation of the fan is still stable.
3. Dehumidification system: dehumidification system is the core component of intelligent dehumidification rotary cage. We independently designed and developed the related structures. The core of the dehumidification components are used by international brands of dehumidification components. Keep the equipment running for a long time
4. Electrical control system: the use of Siemens ABB electrical components such as electrical control parts, can be very good packaging equipment system operation. The operating system is easy to understand and learn. At the same time to meet the requirements of GMP and other relevant provisions.
Main Technical Parameters:
Handle CFM | 1600m3/h |
Regeneration CFM | 400 m3/h |
Blower of transfer | 1000m3/h×2 |
Blower of Handle | 1000 m3/h×1 |
Heater powder | 7.2KW |
Dehumidifier Capacity | 10kg/h |
Chiller | 2.5P for each unit |
Power of blower for transfer | 1.5kw(0.75×2) |
Power of blower for Regeneration | 0.75kw |
Power of wheel motor | 0.04kw |
Heater power of regeneration | 7.2kw |
Chiller power | 2KW for each unit |
Total power | 11.5KW for each unit |
Parameter for tumble drying system | |
Driving system Power | 1.5kwX2=3kw |
Recycle Blower power | 0.2kw×6 |
Basket size | ⌀980X1100mm |
Solenoid Valve | 2WX2=4W |
Recycle blower CFM | 780m3/h×6 |
Max capacity | 120KG |
Dimension | 2620X1450X2050mm |
Total power | 15.7KW |
Features:
1. All the equipment design and production was met the cGMP and FDA requirement
2. Control temperature and humidity inside of baskt
3. Save cost on outside envirenment control
4. Easy to control and montior the drying proocess of softgel capsules
5. PLC control system was met the 21 CFR part 11 requirement
6. With high-efficiency drying capacity, the water content in the shell would be reduce 20%
7. The tumble dryer basket was designed to be easy to remove and clean
8. Softgel dryer obtain more than 50% order in china market
9. Softgel dryer was sold 5000 tumble dryer over 5 years
10. The equipment was sold more than 20 country around the world
Certificate and Partner