Two Layer Encapsulation Tumbler Dryer Big Double Deck For Softgel Capsules Drying

Double deck Two layer tumble dryer for softgel capsules 

Background

Fresh and new soft gelatin capsules are very soft and week after softgel encapsulation machine. Because, the water content of the soft gelatin capsule shell at this time is very high, and high temperature off lead it soft. It is time to cool it and remove the more water inside of shell to let the soft gelatin capsules to be hard. Fresh soft capsules need to be dried and dehydrated to harden the shell so that subsequent packaging can be carried out.

Descriptions:

The moisture concentration of fresh soft capsules is very high and could be reach to 40%-60%. After coming from softgel encapsulation machine, we need to go through the first step of drying, which is called shaped drying. The drying method needed for molding drying is tumbler dryer drying. tumbler dryer can provide a large amount of air, and can rotate the drying basket, so that the fresh soft capsule in the process of rotating drying will gradually harden, shape gradually become good. We call it initial drying.

After initial shape drying of soft gelatin capsules, the soft capsules need to be finally dried. Normally it is with two general final drying methods, tumbler dryer drying and tray drying. User’s work process and product characteristics will decide which one is better for them.

This paper introduces one kind double deck/two layer tumbler dryer. This kind tumble dryer is the traditional way for softgel capsules final drying. It is with rotating cage and also big flow air that could remove the moisture of shell quickly. Normally it will take 22-26 hours for final drying. Pure oil gelatin capsules will be quickly in around 22 hours and Suspension gelatin capsules will be slower in around 26 hours. Drying time also based on the work capacity of big room dehumidification system.

The double deck/ two layer tumbler dryer is composed of three main structures:

1. Rotating basket structure, the structure is the use of solid materials, to ensure that the rotating cage in a long time after the rotation, not deformation. At the same time, the internal design of the special structure. It's better to let the soft capsules roll around inside. Widening and thickening of the guide plate to prevent the adhesion of soft capsules.

2. Air Supply System: Intelligent dehumidifying tumbler dryer needs a lot of fans, to complete the dry air transmission, humid air exhaust. According to the wind volume of the whole system, we choose the appropriate size of the fan. Also use brand-name fans. Ensure that the long-term operation of the fan is still stable.

3. Electrical control system: the use of Siemens ABB electrical components such as electrical control parts, can be very good packaging equipment system operation. The operating system is easy to understand and learn. At the same time to meet the requirements of GMP and other relevant provisions.

Main Technical Parameters:

Features:

1. All the equipment design and production was met the cGMP and FDA requirement

2. Control running speed of basket

3. Easy to control and montior the drying proocess of softgel capsules

4. PLC control system was met the 21 CFR part 11 requirement

5. With high-efficiency drying capacity, the water content in the shell would be reduce 20%

6. The tumble dryer basket was designed to be easy to remove and clean

7. Softgel dryer obtain more than 50% order in china market

8. Softgel dryer was sold 5000 tumble dryer over 5 years

9. The equipment was sold more than 20 country around the world

Certificate and Partner

• CE certificate: With high quality, softgel dryer was get the CE certificate, after our team hard working
• More than 100 Partner: Softgel tumble dryer was sold into many company, university and research institution around the word. As a perfect product, we get more than 100 loyal partner .
• Export more than 20 country:With high quality performance, this equipment was sold well all over the world. So far, we get more than 1000 orders from more than 20 country

Some other points of double deck two layer tumbler dryer you may interested

How Long is the warranty period of the double deck two layer tumbler dryer?

The warranty period is 12 months from the date of receipt of the equipment. Does not include damage caused by human error.

2. double deck two layer tumbler dryer installation and commissioning?

Before the equipment leaves the factory, we will pass the skilled engineer to carry on the debugging to each parameter. After the equipment is unpacked, it can be used directly with electricity. If you need our engineers on-site installation and commissioning of equipment. We can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation.

3. double deck two layer tumbler dryer Training Service?

The equipment is installed after receiving the goods. We will communicate the use and maintenance of the equipment through remote video. At the same time we will also give a device instructions. The manual will have the related equipment use, maintenance, maintenance and other chapters workers reference. If there is a need for on-site engineer training services, we can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation

4. Lead Time of the double deck two layer tumbler dryer?

We will arrange the production of the equipment after receiving 30% of the customer's advance payment. It takes 60 days to produce.

5 double deck two layer tumbler dryer certification?

The soft capsule sieving machine has CE certificate at present.

6 double deck two layer tumbler dryer after-sales service?

We are specialized in making soft capsule production line-related equipment. We will provide 24-hour consultation service. We will respond to customer questions within 12 hours. Give initial solutions within 24 hours. You can communicate through voice, video, email, instant message and other channels. If an engineer is required to provide on-site equipment The Adjuster, maintenance and other services, we can also arrange for skilled engineers to conduct on-site related services. The service will be charged according to the situation