JLBW Series GMP-Compliant Gelatin Service Tank: The Reliable Backbone of Soft Capsule Production

For soft capsule manufacturers worldwide, gelatin storage and feeding isn’t just a step in the process—it’s a make-or-break factor for day-to-day operations. Anyone running a production line knows the frustrations: temperature swings throw off gelatin’s viscosity, feeding gaps bring lines to a halt, and hours spent cleaning eat into valuable output time. The JLBW Series GMP-Compliant Gelatin Service Tank is built to fix these real-world headaches—engineered specifically for soft capsule production, it brings precision, reliability, and simplicity to gelatin handling, helping global teams make consistent, high-quality capsules with less downtime and better cost control.

1. Precise Temperature Control: Keep Gelatin Consistent, Batch After Batch

Gelatin is finicky—even a small temperature shift can ruin its viscosity and gel strength (Bloom value), leading to uneven capsule shells. The JLBW Series solves this with a three-layer stainless steel jacket and closed-loop temperature control, holding fluctuations to just ±0.5℃.

• Its food-grade 316L stainless steel inner layer is mirror-polished, so gelatin barely sticks (residue rate <0.1%). That means less raw material waste and no room for microbial growth.

• Fully GMP and FDA compliant, the tank boosts capsule shell uniformity by 22% compared to traditional storage. Defective rates drop from 5% to under 1%—a significant gain for quality and cost efficiency.

2. Stable Positive Pressure Feeding: Keep Production Moving Without Interruption

Manual gelatin transfer is a recipe for trouble: spills, delays, and inconsistent flow. The JLBW Series eliminates that with 0-0.09MPa stable positive pressure feeding, powered by compressed air for smooth, continuous delivery.

• No more waiting around for material—lines run longer, with daily effective production time jumping from 6 to 8 hours. One global pharma client saw a 35% monthly capacity boost (from 40 million to 54 million capsules) after switching to the JLBW-250.

3. User-Friendly Design: Cut Cleaning and Maintenance Time

Production floors don’t have time for complicated equipment. The JLBW Series is built for real-world use:

• Quick-release locking cover: No bolts to twist—open and close in 2 minutes, slashing batch change cleaning time by 85% (no more 20-30 minute teardowns).

• Lockable PU casters: One person can move it easily, fitting into flexible line layouts without needing a forklift.

• Waterproof electrical control box: Stands up to workshop washdowns, cutting annual failure rates by 42% compared to competitors. Less downtime means more productive hours.

Core Advantage Comparison Table

Core Technical Parameters Table

Certifications & Global Track Record

The JLBW Series holds ISO9001 certification, plus GMP and FDA compliance for pharmaceutical use. Every part that touches gelatin meets international safety standards for microbial residues and purity. Trusted by over 300 manufacturers in pharmaceuticals, health supplements, and functional foods worldwide—one leading global pharma reported 18 months of trouble-free operation with the JLBW-250, cutting capsule defects from 4.8% to 0.9% and boosting monthly output by 32%.

Multi-Specification Options for Every Scale

Whether you’re running pilot tests or large-scale continuous production, there’s a JLBW model that fits:

• JLBW-60 (60L): Perfect for pilot projects or small-batch special soft capsules (monthly output <5 million units).

• JLBW-200 (200L): Cost-effective choice for large-scale production of conventional products (monthly output 20-30 million units).

• JLBW-250 (250L): Core equipment for high-capacity lines (monthly output 30-40 million units).

• JLBW-300 (300L): Built for large-scale continuous production (monthly output >40 million units), minimizing refills and maximizing uptime.

Process Compatibility & Global Support

1. Seamless Integration: Equipped with standard sanitary quick-connect interfaces (clamp or threaded), the tank fits into your existing line without extra pipeline modifications—installation takes ≤24 hours.

2. Warranty Coverage: 1-year warranty for the entire unit, 2-year warranty for core components (temperature control system, pressure sensor).

3. International Customer Support: 24/7 remote video technical help for overseas clients to resolve operation or debugging issues fast. On-site service is available upon request, tailored to your location.

The JLBW Series GMP-Compliant Gelatin Service Tank isn’t just another piece of equipment—it’s a productivity driver for global soft capsule manufacturers. With reliable performance, strict regulatory compliance, and user-centric design, it turns gelatin handling from a headache into a competitive edge.

To get a customized adaptation plan or exclusive quote, share your specific needs (e.g., existing encapsulation machine brand, monthly output, daily gelatin usage), and we’ll deliver a solution that fits your operation!