For pharmaceutical and health food manufacturers tackling large-scale production, the biggest challenges often boil down to three things: consistent precision across batches, minimal downtime, and meeting global regulatory standards. That's where the JL250-II Industrial Soft Capsule Equipment comes in — built with a high-stability gear drive, seamless production line integration, and full GMP/FDA compliance, it's designed to take the hassle out of high-volume runs while keeping quality and efficiency front and center.
Equipment Overview
Crafted with a full stainless steel brushed body (2040*960*1900(h)mm), the JL250-II strikes a balance between durability and space efficiency — it resists rust and corrosion, and fits easily into most clean workshop layouts without taking up extra room. Up top, the integrated PLC touchscreen and feeding hopper keep operations straightforward: functional zones are clear, so even new operators can get up to speed quickly. The gelatin supply system is a closed-loop design ("gel melting tank/homogenizer — gelatin insulation barrel — sanitary pipeline — gelatin box") paired with a dedicated coating assembly, ensuring gelatin stays clean and flows continuously — no more disruptions from contamination or inconsistent feeding, which is critical for industrial-scale hygiene.
Application Scenarios
Whether you're ramping up production for:
- Pharmaceutical soft capsules (think 500mg vitamin E, deep-sea fish oil supplements)
- Functional health products (like 1000mg CoQ10 capsules or linseed oil softgels)
- Custom-concentration oil-based drug suspensions
the JL250-II has you covered. With an adjustable filling volume (0-2ml) and compatibility with common molds (Size 8 Oval, 20# Oblong), it's flexible enough to adapt to shifting market demands without retooling from scratch.
Core Components
Precision Mold System
The Φ150*250mm (10") mold roller goes through high-precision processing, so every capsule comes out with the same shape and size — even after hours of non-stop production. No more sorting through inconsistent batches or dealing with costly rejections.
High-Stability Gear Drive Assembly
Standard gear drive paired with 0-5RPM variable frequency speed control means low noise and precise speed adjustments. Best of all, the modular design lets one person handle basic maintenance — cutting down on labor costs and keeping downtime short.
Precision Dosage Dispensing System
20 plunger pumps (10 on each side) offer stepless adjustment from 0-2ml, with ±0.5% filling accuracy. That translates to less waste (no overfilling or underdosing) and consistent dosage across thousands of capsules — a must for pharmaceutical compliance.
Functional Modules
Intelligent Integrated Control System
The PLC touchscreen keeps things simple: one click to adjust mold speed or filling volume, and real-time visuals of how the equipment is running. It's easy to train teams on, and parameter tracing is a breeze — perfect for quality audits.
Sanitary Gelatin Box
This is where gelatin stays clean and ready to use. The 120° wide-opening hinge lid makes cleaning and checking pipelines quick (no craning or disassembling), and a food-grade silicone seal keeps moisture and contaminants out — so you stay compliant without extra work.
Convenient Maintenance Interfaces
Quick-release connectors on the side handle heating cables and signal transmission. When you need to debug or replace parts, there's no need to tear down the whole machine — get back up and running fast to keep production on track.
Production Line Integration
The JL250-II isn't a standalone piece — it's designed to fit right into your existing workflow:
- Front-End Connection: Hooks up seamlessly with gel melting tanks/homogenizers (for mixing gelatin and materials) and gelatin insulation barrels (kept at 60-70℃ to maintain viscosity). Raw materials flow straight to the machine without manual transfer, reducing error and contamination risk.
- Back-End Connection: Works with soft capsule setting dryers and bottle packaging lines to create a fully automated process — from drying wet capsules to counting, bottling, capping, and labeling. Less manual intervention means fewer mistakes and faster throughput.
- Customization Expansion: Want to stand out with unique products? Swap in special-shaped molds (heart-shaped, drop-shaped) — the JL250-II adapts easily, helping you tap into niche markets.
Technical Parameters & Regulatory Compliance
Core Performance Indicators
| Parameter Item |
Specific Specifications/Values |
| Production Capacity |
120,960 capsules/hour (Size 8 Oval, 500mg); 58,800 capsules/hour (Size 20 Oblong, 1000mg) |
| Mold Roller Specification |
Φ150*250mm (10") |
| Mold Roller Speed |
0-5RPM (variable frequency stepless regulation) |
| Single Plunger Filling Volume |
0-2ml |
| Number of Plungers |
20 (10 on each side) |
| Filling Accuracy |
±0.5% |
| Power Consumption |
12kW |
| Equipment Dimensions |
2040*960*1900(h)mm |
| Equipment Weight |
1400kgs |
When it comes to global markets, compliance isn't optional — it's essential. The JL250-II is built to meet GMP and FDA standards, and we provide full validation documents (DQ, IQ, OQ, PQ) to help you pass audits smoothly. No more stressing about market access or regulatory hold-ups.
Daily Operation & Maintenance Guidelines
Keep things running reliably with simple, actionable steps (adjust cycles if you're running 24/7):
- Daily Inspection: Wipe down residual materials from the gelatin box and mold roller; check that pipelines are tight and the emergency stop works properly.
- Weekly Inspection: Lubricate the gear drive with food-grade grease; make sure the PLC and touchscreen are communicating without glitches.
- Monthly Inspection: Use standard weights to double-check dosage accuracy; tighten loose electrical connections and clean cooling filters.
- Quarterly Inspection: Calibrate the mold roller speed; check the gelatin box seal — replace it if it's aging or cracked.
- Annual Maintenance: Do a deep dive on the gear drive system; swap out old electrical parts (like sensors or contactors); and give the whole machine a rust-proof treatment.
At the end of the day, the JL250-II is more than just equipment — it's a partner that works with you to simplify high-volume production. It delivers precise dosage control, stable operation, and seamless integration, all while keeping you compliant with global standards. For manufacturers looking to scale efficiently without sacrificing quality, it's the practical, reliable choice for your soft capsule production line.
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