Product Details
Place of Origin: China
Brand Name: JANGLI
Certification: CE FDA ISO
Model Number: JL-250III
Payment & Shipping Terms
Minimum Order Quantity: 1 set
Price: USD 10,000 - 100,000
Packaging Details: vacuum inner packing, plywood outer packing
Delivery Time: 30 days
Payment Terms: T/T, L/C
Supply Ability: 100 sets per year
Die Roller Size: |
64x65;80x100;150x120;150x250mm200x300 |
Plungers: |
4-3 Pcs |
Material: |
SS304 And SS316L |
Running Speed: |
0-8rpm |
Filling Volume: |
0-3500ml |
Packing: |
Vacuum Wooden |
Weight: |
1500kg |
Size: |
2200x800x2200mm |
Control Way: |
HMI Siemens |
Die Roller Size: |
64x65;80x100;150x120;150x250mm200x300 |
Plungers: |
4-3 Pcs |
Material: |
SS304 And SS316L |
Running Speed: |
0-8rpm |
Filling Volume: |
0-3500ml |
Packing: |
Vacuum Wooden |
Weight: |
1500kg |
Size: |
2200x800x2200mm |
Control Way: |
HMI Siemens |
Soft gelatin capsules machine
Introduction for soft gelatin capsules machine
Softgel gelatin capsules machine is our main machine. It is also the main machine for making different type softgel capsules. The quality of softgel capsules products are main based on the qualify machine. Good machine will have good product.
One set main machine will mainly include gelatin ribbon maker, injection pump and encapsulation parts. Based on more than 15 years machine making experience, we know how to make a good machine also combined with advanced technology.
Advanced technology and Feature show
Gelatin ribbon maker:
This parts also include some small parts. It is spreader box, cooling drum and gelatin ribbon lubrication system.
Spreader box:It installed with automatic ribbon thickness motor, which will easy to control thickness accurately and also save lot of cost.
Cooling drum: Based on many clients requirement, our machine drum not only can be cool but also can be heated. The temperature can be control from 15~65℃.
Lubrication system: The lubrication oil quantity for inside and out side of gelatin ribbon can be controlled independently accurately.
Injection Pump:
The filling weight for the softgel capsules is the most important for the quality of final softgel capsule product. The filling weight accuracy is depended on the accuracy of injection pump. It is the heart for the soft gelatin machine. We can supply different injection pump with different plunger (6~34Plungers) based on your requirement.
Above the Injection pump is the material box. It designed with two-layer structure with water heating. It also have mixer, which make the material solution more evenly. In order to clean easily and follow GMP requirement, the box is made into cylinder.
Encapsulation part: It is the part that make the different product and form the softgel capsules early. The mold for soft gelatin machine called die roll. The die roll has specific design based on the production process.
Control system:
A human machine interface will control all those parts into one complete system and work smoothly. The touch screen is designed following the machine production process, which will be easy to operate and lean. By the way, any error happen during working, the machine will show a alarm and show where is wrong and what happened and also the reason. It is very intelligent controlling system based on SIEMENS system and PLC drive.
Different model for different capacity
Technical Specification | JLH-250III | JL-250II | JL-15II | JL-100II |
Output | 88200/h(20#OB; 6rpm) | 58800/h(20#OB; 4rpm) | 17280/h(20#OB; 3rpm) | 8640/h(20#OB; 4rpm) |
Die Roll Size | Φ150×250mm | Φ150×250mm | Φ150×100mm | Φ80×100mm |
Die Roll Speed | 0-7rpm | 0-5rpm | 0-4rpm | 0~5rpm |
Feeding Range | 0-2mL | 0-2mL | 0-2mL | 0-2mL |
Feeding Variance | ±1.5% | ±1.5% | ±1.5% | ±1.5% |
Overall Size | 2200*1000*1900 | 2040*960*1900 | 1800*900*1750 | 1440×660×1350 |
Overall Weight | 1800Kg | 1500Kg | 650Kg | 400 Kg |
Total Power | 12kw | 10kw | 6kw | 5kw |
Electrical Power | 380V/220V/480V/110V/240V/208V/400V/415V 50HZ/60HZ 3Phase |
The main schema for making softgel capsules
The main work start from gelatin power melting with gelatin melter. It is also named cooking gelatin. After melted , de-bubbles during melting with melter tank, then add color if need. Using material preparation tank for making the material solution for capsules filling. Then through the soft gelatin machine to make gelatin ribbon, inject material and encapsule. After that, using tumble dryer for the softgel capsules shaping. Then using drying tray or tumble dryer for the final drying sfogel capsules. After drying and before packing, it need to inspect those final product and pick up the bad one. It can be done using automatic inspection machine or manually.
Other very important poitns for the Softgel gelatin capsules machine that you should to know. Here it is.
1. How Long is the warranty period of the Softgel gelatin capsules machine?
The warranty period is 12 months from the date of receipt of the equipment. Does not include damage caused by human error.
2. Softgel gelatin capsules machine installation and commissioning?
Before the equipment leaves the factory, we will pass the skilled engineer to carry on the debugging to each parameter. After the equipment is unpacked, it can be used directly with electricity. If you need our engineers on-site installation and commissioning of equipment. We can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation.
3. Softgel gelatin capsules machine Training Service?
The equipment is installed after receiving the goods. We will communicate the use and maintenance of the equipment through remote video. At the same time we will also give a device instructions. The manual will have the related equipment use, maintenance, maintenance and other chapters workers reference. If there is a need for on-site engineer training services, we can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation
4. Lead Time of the Softgel gelatin capsules machine?
We will arrange the production of the equipment after receiving 30% of the customer's advance payment. It takes 60 days to produce.
5 Softgel gelatin capsules machine certification?
The soft capsule sieving machine has CE certificate at present.
6 Softgel gelatin capsules machine other equipment that may be need?
1) Gelatin melting system: big gelatin melting tanks, small movable melter tank, one spot melting tank, gel servive tank, gel transfer tanks.
2) Filling material mixing system: big material mixing tanks. Small movable tanks. Homogzneire machine, emsulification machine. Material service tanks, material transfer tanks.
3) Softgel encapsulation machine. Big one, small one, middle one
4) Tumble dryer for softgel capsules drying or final drying or shaping
5) Dyring trays for capsules drying
6) Tooling for the softgel encapsulation machine. Die roller, medicne pump...
7) Tooling trolley to move the parts from one side to another side
8) Lab instrument to check and test the gel, material, softgel capsules.....