Chewable Soft Gel Capsule Manufacturing Equipment For Food Health Care Medicine Products

Large Capacity JL-250II Automatic chewable soft gelatin encapsulation machine

Development background

Chewable soft gelatin capsule is a new kind of soft capsule. Traditional soft capsules after put in the mouth, will occur after the phenomenon of sticky teeth. And no chewing sensation. As a result, many soft capsule manufacturers have developed chewable soft capsule products. The chewable soft capsule has the very good chewy taste. More edible. Easy to be accepted by consumers. So chewable soft capsules have become more popular in recent years. You can see this on some social media software.

With the increase in demand for chewable soft capsules. According to the special production technology of chewable soft capsule, we have developed the chewable soft capsule production equipment.

JL-250II automatic automatic chewable soft gelatin encapsulation machine is large scalesoftgel production equipment. The production capacity of each single unit is more than 400 million capsules. The whole system has compact structure, stable performance, high production capacity and low energy cost, so this automatic soft gelatin encapsulation machine is widely used in pharmaceutical, health care products and cosmetic industry and so on, and it is dependable tool for the production of high quality soft capsules.

Specification of JL-250II automatic soft gelatin encapsulation machine

• Die Roll Speed: 0~6rpm
• Die roll size: dia. 150x250mm
• Capsule Output: 120,000 capsules per hour(8 OV 450mg, 4RPM)
• Feeding Presion:>+-0.1%
• Material Feeding Quantity: 0~2ml
• Weight: 1400kg
• Dimension: 2040X960X1900(h)mm

The characteristics of the chewable soft gelatin capsule production equipment are as follows

1. According to customer production process requirements, can adjust the parameters of the equipment at any time

2. The greatest characteristic of chewable soft gelatin capsules is the increase of the thickness of the rubber skin. To match the sensation of chewing. Our equipment to a greater extent to meet customer requirements for gelatin thickness.

3. The thickness of gelatin ribbon can be adjusted automatically according to the technology of chewable soft gelatin capsule

4 To increase the cooling capacity of gelatin cooling wheel. Enhance air fan capacity. Cool the gelatin ribbon as soon as possible

5. Round Hopper. Gas Seal is available. Prevent content oxidation, etc. .

6 die roller automatic alignment. Automatic adjustment of feeding time.

Siemens touch screen, system record, batch record, alarm record, etc.

Outstanding Features of JL-250II automatic soft gelatin encapsulation machine

• This automatic soft gelatin encapsulation machine adopts large size touch screen, and this touch screen has fault diagnosis function and can store all kinds of operating parameters and network interface is preserved.
• Die roller of this automatic soft gelatin encapsulation machine material is aircraft grade aluminum alloy, so die roller has long working life. Besides, the die roller is specially designed, which increase cavity number so that to save gelatin material a lot.
• Gelatin casting drum, lubricating oil roller and die roller of automatic soft gelatin encapsulation machine parallel design increase stability.
• Die roller axis, casting drums and mangler roller are controlled by independent VFD motors, which makes automatic soft gelatin encapsulation machine easy to operate.
• Design micro lubrication system to realize micro lubricating for gelatin ribbon, so that to realize softgel capsules no clean.
• There is anti freezing liquid filled inside casting drum and the automatic soft gelatin encapsulation machine control temperature of casting drum by air conditioner, so that to save energy cost.
• Capsule directing plates are stainless steel net and there is cooling air comes out from bottom to predry the capsules, so that the shape of capsules looks more beautiful.
• Medicine hopper of automatic soft gelatin encapsulation machine is with heating layer and mixer, so that medicine can be heated and mixed, which is more suitable for paste capsule prouction.

JL-250II Automatic soft gelatin encapsulation machine Supporting Equipment.

• Gelatin Melting Tank

Gelatin Melting Tank is used to melt gelatin to make gelatin film. It is 3 layer structure design—inner layer, heating jacket layer and outer insulation layer. And there is agitator installed on top of the tank. When melt gelatin, need to keep heating and mixing and then need vacuumize and after melting process, need compressed air to transport liquid gelatin out of the gelatin melting tank to the gelatin service tank, so the inner tank can bear some possitive and negetive pressure. And then liquid gelatin will be transported to automatic soft gelatin encapsulation machine.

• Medicine Mixing and Preparation Tank

This tank is used to mix filling material before automatic soft gelatin encapsulation machine making capsules. If particles inside the medicine is too big, a homogenizer head can be added on bottom of the tank.

• Tumble Dryer

Tumble dryer is used for softgel drying after capsules come out from automatic soft gelatin encapsulation machine.Drying method: fluid-bed drying, means: this drying system can blow the capsule bodies to be fluidized, which minimizes the friction either between the capsules or between the capsules and the inner wall of the tumbler, so that increase drying speed greatly.